405 lines
14 KiB
TypeScript
405 lines
14 KiB
TypeScript
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import type { Polyline } from 'cadapi'
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import { Polyline2Points } from 'cadapi'
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import { Vector3 } from 'three'
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import { ArrayExt } from '../base/ArrayExt.js'
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import { Arc2d } from '../base/CAD.js'
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import { arrayRemoveDuplicateBySort } from '../ArrayExt.js'
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import { InitClipperCpp } from '../ClipperCpp.js'
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import type { Vector2 } from '../Vector2.js'
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import { Container } from '../core/Container.js'
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import { NestCache } from '../core/NestCache.js'
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import { ParseOddments } from '../core/ParseOddments.js'
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import { Part } from '../core/Part.js'
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import { Path } from '../core/Path.js'
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import { PathGeneratorSingle } from '../core/PathGenerator.js'
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import type { PlaceBlock,PlaceBoard,PlaceMaterial,BlockModel,RemainBlock} from '../../confClass.js'
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import { BlockPlus } from './BlockPlus.js'
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import { BlockSizePlus } from './BlockSizePlus.js'
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import { BlockHelper } from './BlockHelper.js'
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// import { PlaceStore } from '../../vo/order/PlaceStore.js'
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import { PolylineHelper } from './PolylineHelper.js'
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import { CurveWrap, Points2Polyline } from './Curves2Parts.js'
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/** 自动生成余料板空间 */
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export class RemainHelper {
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squarePath: Path
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canPutPaths: Path[]
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offset = 3.5
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initSquarePath() {
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// let squareWidth = PlaceStore.sysConfig.scrapBlockSquare || 200;
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// let widthMin = PlaceStore.sysConfig.srcapBlockWidthMin || 100;
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// let widthMax = PlaceStore.sysConfig.scrapBlockWidthMax || 600;
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let squareWidth = 200
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let widthMin = 100
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let widthMax = 600
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this.squarePath = NestCache.CreatePath(60, 60, 0)
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this.canPutPaths = [
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NestCache.CreatePath(squareWidth, squareWidth, 0),
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NestCache.CreatePath(widthMin, widthMax, 0),
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NestCache.CreatePath(widthMax, widthMin, 0),
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]
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}
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/** 分析所有余料空间 */
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async analyzeAllRemainSpace(pm1: PlaceMaterial, pb1: PlaceBoard, preMillingSize: number) {
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this.initSquarePath()
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console.log('分析所有余料空间');
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if (pm1 && pb1) // 当前板 先做
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{
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this.offset = (pm1.diameter + pm1.cutKnifeGap) / 2 + preMillingSize
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pb1.isCreateRemainSpace = true
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await this.analyzeScrapSpace(pm1, pb1)
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}
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let order = PlaceStore.order
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for (let pm of order.materialList) {
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this.offset = (pm.diameter + pm.cutKnifeGap ) / 2 + preMillingSize
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for (let pb of pm.boardList) {
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await this.analyzeScrapSpace(pm, pb)
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}
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}
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}
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/** 分析所有余料空间 */
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async analyzeScrapSpace(pm: PlaceMaterial, board: PlaceBoard) {
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if (board.isCreateRemainSpace == false)
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return
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await InitClipperCpp()
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let cutBoardBorder = PlaceStore.sysConfig.cutBoardBorder;
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let cutBoardBorderB = PlaceStore.sysConfig.cutBoardBorderB
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if (board.isTwoFaceProcessing == false)
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cutBoardBorderB = 0
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let binPath: Path
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if (board.points && board.points.length > 0) // 非矩形板
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{
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binPath = new Path(board.points)
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}
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else // 矩形板
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{
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binPath = new Path([{ x: cutBoardBorder, y: cutBoardBorder },
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{ x: board.width - cutBoardBorderB, y: cutBoardBorder },
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{ x: board.width - cutBoardBorderB, y: board.length - cutBoardBorderB },
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{ x: cutBoardBorder, y: board.length - cutBoardBorderB },
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])
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}
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binPath.Id = undefined
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PathGeneratorSingle.RegisterId(binPath)
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// 容器
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let container = new Container(binPath)
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for (let i = 0; i < board.blockList.length; i++) {
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let block = board.blockList[i]
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let part = this.toPart(block, binPath, this.offset * 2, i)
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// 设置位置
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part[0].PlacePosition = { x: (part[1].x + block.placeX + block.placeOffX - cutBoardBorder) * 1e4, y: (part[1].y + block.placeY + block.placeOffY - cutBoardBorder) * 1e4 }
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container.PlacedParts.push(part[0])
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}
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// for (let i = 0; i < board.BlockList.length; i++)
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// {
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// let block = board.BlockList[i];
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// let part = this.toPart(block, binPath, 0, board.BlockList.length + i);
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// //设置位置
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// part[0].PlacePosition = { x: (part[1].x + block.placeX - border) * 1e4, y: (part[1].y + block.placeY - border) * 1e4 };
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// container.PlacedParts.push(part[0]);
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// }
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// let f = new NestFiler();
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// f.Write(container.PlacedParts.length);
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// for (let part of container.PlacedParts)
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// f.Write(part.State.Contour.BigIntPoints);
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// container.WriteFile(f);
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// console.log(JSON.stringify(f._datas));
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// FileZip.WriteFile(`${board.boardId}.container`, JSON.stringify(f._datas));
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board.remainBlockList = [] // 清空
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try {
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let spaces = ParseOddments(container, binPath, this.offset, this.squarePath, this.canPutPaths)
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for (let space of spaces) {
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let sb = this.toRemainBlock(space)
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sb.placeX = sb.placeX + cutBoardBorder
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sb.placeY = sb.placeY + cutBoardBorder
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board.remainBlockList.push(sb)
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}
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}
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catch (err) {
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// throw new Error(`计算余料空间异常:${pm.FullName} 第${board.boardId}片`);
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console.log(`计算余料空间异常:${pm.fullName} 第${board.boardId}片`, err)
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throw new Error(`计算余料空间异常:${pm.fullName} 第${board.boardId}片;请保存优化联系售后工程师分析`)
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}
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// 分析小板内 造型孔洞 余料空间
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for (let block of board.blockList) {
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let childBlocks: PlaceBlock[]
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// 造型孔
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for (let m of block.models) {
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if (m.depth < block.thickness - 0.05)
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continue
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if (m.hasContour == false)
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continue
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if (m.isCutting == false)
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continue
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if (!childBlocks) {
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childBlocks = board.blockList.filter(t => t.placeX > block.placeX
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&& t.placeX + t.placeWidth < block.placeX + block.placeWidth
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&& t.placeY > block.placeY
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&& t.placeY + t.placeLength < block.placeY + block.placeLength)
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}
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let spaces = await this.getModelSpace(block, m, childBlocks)
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for (let space of spaces) {
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let sb = this.toRemainBlock(space)
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// sb.placeX += border;
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// sb.placeY += border;
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sb.placeX += block.placeX
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sb.placeY += block.placeY
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board.remainBlockList.push(sb)
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}
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}
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}
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board.isCreateRemainSpace = false
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// console.log(`board id=${board.boardId} find scrap block count = ${board.remainBlockList.length}`);
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// console.log(`${board.boardId} scraping ok`)
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}
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/** 获取造型空间 */
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async getModelSpace(block: PlaceBlock, m: BlockModel, blocks: PlaceBlock[]): Promise<any[]> {
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if (m.originModeling == null)
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return []
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let pts = m.originModeling.outline.pts
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let buls = m.originModeling.outline.buls
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if (pts == undefined) {
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pts = m.originModeling.outline.map(e => e.pts)
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}
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if (buls == undefined) {
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buls = m.originModeling.outline.map(e => e.buls)
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}
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// blocks = [];
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// 起点
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let pts_n = []
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for (let i = 0; i < pts.length; i++) {
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let p0 = BlockHelper.getPlaceXYInBlock(block, pts[i].x, pts[i].y, false, false)
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pts_n.push({ x: p0.x, y: p0.y, bul: buls[i] })
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}
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// 如果反面,翻转方向，重设坐标
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if (block.isTurnOver)
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pts_n = this.reversePoint(pts_n, block.cutWidth)
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// pts_n.forEach(t => { t.x += block.placeX; t.y += block.placeY; });
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let polyLine
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polyLine = Points2Polyline(pts_n)
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let cicle = PolylineHelper.ConverPolyLin2Circle(polyLine)
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if (cicle)
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polyLine = cicle
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let cureW2 = new CurveWrap(polyLine, this.offset, false)
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let pts2 = cureW2.GetInsidePoints2(this.offset)
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if (!pts2)
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return []
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let posx = 10000
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let posy = 10000
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for (let p of pts2) {
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if (p.x < posx)
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posx = p.x
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if (p.y < posy)
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posy = p.y
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}
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for (let p of pts2) {
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p.x -= posx
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p.y -= posy
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}
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let binPath = new Path(pts2)
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if (binPath.Area < 15000)
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return []
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await InitClipperCpp()
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binPath.Id = undefined
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PathGeneratorSingle.RegisterId(binPath)
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// 容器
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let container = new Container(binPath)
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let i = 0
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for (let b of blocks) {
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let part = this.toPart(b, binPath, this.offset, i)
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if (part[0].State.Contour == null)
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continue
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part[0].Id = i++
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// let isin = this.blockInBlock(block, b, polyLine);
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// if (isin == false) continue;
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// let part = this.toPart(b, binPath, this.offset, i++);
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// 设置位置
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part[0].PlacePosition = { x: (b.placeX - block.placeX - posx) * 1e4, y: (b.placeY - block.placeY - posy) * 1e4 }
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container.PlacedParts.push(part[0])
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}
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try {
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// let f = new NestFiler();
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// f.Write(container.PlacedParts.length);
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// for (let part of container.PlacedParts)
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// f.Write(part.State.Contour.BigIntPoints);
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// container.WriteFile(f);
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// console.log(JSON.stringify(f._datas));
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// FileZip.WriteFile(`${board.boardId}.container`, JSON.stringify(f._datas));
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let spaces = ParseOddments(container, binPath, this.offset, this.squarePath, this.canPutPaths)
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for (let space of spaces) {
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space.Points.forEach((t) => { t.x += posx; t.y += posy })
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}
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return spaces
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}
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catch (err) {
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console.log(`板${block.blockNo}造型孔分析余料空间失败.`)
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throw new Error(`板${block.blockNo}造型孔分析余料空间失败.请保存优化联系售后工程师分析`)
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}
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// let spaces = ParseOddments(container, binPath, this.offset, this.squarePath, this.canPutPaths);
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// for (let space of spaces)
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// {
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// space.Points.forEach(t => { t.x += posx; t.y += posy; });
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// }
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// return spaces;
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}
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/** 转配件 */
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toPart(block: PlaceBlock, binPath: Path, offset: number, id: number): [Part, Vector2] {
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let w = 10000
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let binPath2 = new Path([{ x: -w, y: -w }, { x: w, y: -w }, { x: w, y: w }, { x: -w, y: w }])
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let part = new Part()
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part.Id = id
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part.UserData = { bno: block.blockNo, area: block.area, isUnRegular: block.isUnRegular, width: block.cutWidth, length: block.cutLength }
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let path: Path
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let bPoint: Vector2
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let sizeOff = BlockSizePlus.getOffDis(block) // 外扩偏移
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let hasSizeOff = (sizeOff.left + sizeOff.right + sizeOff.top + sizeOff.bottom) > (block.placeMaterial.diameter * 2 + block.placeMaterial.cutKnifeGap * 2 + 0.01)
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// 矩形且带板外不偏移
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if (block.isUnRegular == false && hasSizeOff == false) {
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path = NestCache.CreatePath(block.placeWidth + sizeOff.left + sizeOff.right, block.placeLength + sizeOff.top + sizeOff.bottom, offset)
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bPoint = path.OrigionMinPoint
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// 轮廓
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part.Init2(path, binPath2, [0])
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}
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else // 异形
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{
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let pts = []
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let cured = BlockPlus.getBorder_moving(block)
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for (let l of cured) {
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if (l instanceof Arc2d) {
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pts.push({ x: l.StartPoint.m_X, y: l.StartPoint.m_Y, bul: l.Bul })
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}
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else {
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pts.push({ x: l.StartPoint.m_X, y: l.StartPoint.m_Y, bul: 0 })
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}
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}
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let polyLine
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polyLine = Points2Polyline(pts)
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polyLine.CloseMark = true
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let cureW = new CurveWrap(polyLine, offset, true)
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let pts2 = cureW.GetOutsidePoints()
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arrayRemoveDuplicateBySort(pts, (p1, p2) => (p1.x - p2.x) * (p1.x - p2.x) + (p1.y - p2.y) * (p1.y - p2.y) < 1e-2)
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path = new Path(pts2)
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let cicle = PolylineHelper.ConverPolyLin2Circle(polyLine)
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if (!cicle) {
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let area = path.BoundingBox.area - path.Area
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if (area < 15000 && pts.length > 6)
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path = NestCache.CreatePath(block.placeWidth, block.placeLength, offset)
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}
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part.Init2(path, binPath2, [0])
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// 不能放下,那么尝试不简化路径
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if (!path.IsRect && !cicle && part.RotatedStates.length == 0) {
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let pts2 = Polyline2Points(polyLine, true, offset)[1]
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arrayRemoveDuplicateBySort(pts2, (p1, p2) => (p1.x - p2.x) * (p1.x - p2.x) + (p1.y - p2.y) * (p1.y - p2.y) < 1e-2)
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path = new Path(pts2)
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part.Init2(path, binPath, [0])
|
||
|
|
}
|
||
|
|
// 轮廓
|
||
|
|
bPoint = path.OrigionMinPoint
|
||
|
|
}
|
||
|
|
|
||
|
|
if (hasSizeOff) {
|
||
|
|
bPoint.x = bPoint.x - sizeOff.left
|
||
|
|
bPoint.y = bPoint.y - sizeOff.bottom
|
||
|
|
}
|
||
|
|
|
||
|
|
return [part, bPoint]
|
||
|
|
}
|
||
|
|
|
||
|
|
/** 余料板空间 */
|
||
|
|
toRemainBlock(path: Path): RemainBlock {
|
||
|
|
let bx = path.OrigionMinPoint.x
|
||
|
|
let by = path.OrigionMinPoint.y
|
||
|
|
let points = path.Points
|
||
|
|
let ptsX = points.map((t) => { return t.x })
|
||
|
|
let ptsY = points.map((t) => { return t.y })
|
||
|
|
|
||
|
|
let x0 = ArrayExt.min(ptsX, t => t)
|
||
|
|
let y0 = ArrayExt.min(ptsY, t => t)
|
||
|
|
let x1 = ArrayExt.max(ptsX, t => t)
|
||
|
|
let y1 = ArrayExt.max(ptsY, t => t)
|
||
|
|
|
||
|
|
let sp = new RemainBlock(x0, y0, x1 - x0, y1 - y0)
|
||
|
|
|
||
|
|
let pts = points.map((t) => { return { x: t.x - x0, y: t.y - y0 } })
|
||
|
|
|
||
|
|
sp.placeX = bx + x0
|
||
|
|
sp.placeY = by + y0
|
||
|
|
|
||
|
|
sp.setPoints(pts)
|
||
|
|
return sp
|
||
|
|
}
|
||
|
|
|
||
|
|
/** 判断板是否在造型洞里头 */
|
||
|
|
blockInModelOfBlock(block: PlaceBlock, b: PlaceBlock, modlPl: Polyline, posX = 0, posY = 0): boolean {
|
||
|
|
let cured = BlockPlus.getBorder(b)
|
||
|
|
let pts = []
|
||
|
|
for (let l of cured) {
|
||
|
|
if (l instanceof Arc2d) {
|
||
|
|
pts.push({ x: l.StartPoint.m_X, y: l.StartPoint.m_Y, bul: l.Bul })
|
||
|
|
}
|
||
|
|
else {
|
||
|
|
pts.push({ x: l.StartPoint.m_X, y: l.StartPoint.m_Y, bul: 0 })
|
||
|
|
}
|
||
|
|
}
|
||
|
|
let polyLine = Points2Polyline(pts)
|
||
|
|
let cureW2 = new CurveWrap(polyLine, this.offset, false)
|
||
|
|
let pts2 = cureW2.GetInsidePoints2(this.offset)
|
||
|
|
|
||
|
|
// pts2 = pts2.map(t => { return { x: t.x + b.placeX - block.placeX - posX, y: t.y + b.placeY - block.placeY - posY }; });
|
||
|
|
|
||
|
|
for (let t of pts2) {
|
||
|
|
let x = t.x + b.placeX - block.placeX - posX
|
||
|
|
let y = t.y + b.placeY - block.placeY - posY
|
||
|
|
if (modlPl.PtInCurve(new Vector3(x, y, 0)) == false)
|
||
|
|
return false
|
||
|
|
}
|
||
|
|
|
||
|
|
return true
|
||
|
|
}
|
||
|
|
|
||
|
|
/** 反向点 */
|
||
|
|
private reversePoint(pts, w): any[] {
|
||
|
|
let newPts = []
|
||
|
|
for (let i = pts.length - 1; i >= 0; i--) {
|
||
|
|
let p = pts[i]
|
||
|
|
let x = p.x
|
||
|
|
let y = p.y
|
||
|
|
let j = i == 0 ? pts.length - 1 : i - 1
|
||
|
|
|
||
|
|
let bul = pts[j].bul
|
||
|
|
newPts.push({ x, y, bul })
|
||
|
|
}
|
||
|
|
return newPts
|
||
|
|
}
|
||
|
|
}
|